Aerospace is unique among industries in its thirst for component accuracy with ‘blemish-free’ precision. Unlike any other industry, anything that goes into the air has to be on spec, as the smallest imperfection in machining can adversely affect flight safety.
A lot of conflicting information has circulated about balancing tools over the years. Let's clear some things up and make life a little easier for you.
By using digital technology and optimized indexable inserts, Schmauser Müller Metalltechnik has increased process reliability and efficiency in fine boring, as well as increased the lifetime of its tools by a factor of three.
BIG DAISHOWA has introduced the new, large diameter Kaiser 318 Series - a complete tooling system supporting a variety of aluminum and steel components optimized for twin cutter rough boring, precision finish boring and precision OD turning operations.
Manufacturing miniature parts and features is not new. In the past, EDM and laser technologies were used to create these features. Although these technologies worked for low volume jobs, they are not practical for the high volume micro applications that are in demand today.
The Mini Indexable Boring Bar helps meet the increasing demand for successfully boring small parts in industries like medical and aerospace, such as machined medical implant devices and micro-sized components.
In-machine laser technology is touted by machine tool builders and distributors as the way of the future and an indispensable tool for machinists. Do you really need an offline presetter if you have in-machine lasers?
The precision and ruggedness of KAISER boring heads from BIG DAISHOWA deliver measurable performance advantages, significantly reducing finishing cost and cycle time.
Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.
In order to take full advantage of a machine tool's capabilities, you must have the tooling to unlock a machine’s full capability. Here is some advice for making the most of a new machine tool with the right tooling.
The contract manufacturer Schittl from Deutsch Kaltenbrunn specializes in the production of one-offs and small series projects. Based on a recommendation from the multi-brand dealer Metzler, they use chucks from BIG DAISHOWA. This is their story.
Deep hole boring comes with challenges created by the inevitable deflection that occurs when trying to finish a hole of a substantial depth. Various factors determine the best approach to solving the issue, and it’s important to consider all factors before choosing a solution for your boring needs.