Tool presetters are used to measure offsets offline to keep machine tools running. They quickly pay for themselves by reducing downtime on machine spindles.
Aerospace is unique among industries in its thirst for component accuracy with ‘blemish-free’ precision. Unlike any other industry, anything that goes into the air has to be on spec, as the smallest imperfection in machining can adversely affect flight safety.
The contract manufacturer Schittl from Deutsch Kaltenbrunn specializes in the production of one-offs and small series projects. Based on a recommendation from the multi-brand dealer Metzler, they use chucks from BIG DAISHOWA. This is their story.
Successful shops always look for ways to differentiate and innovate for competitive advantage. Cashing in on the entirety of a tool’s life with an advanced tool management system is perhaps the most effective way to do that right now.
In-machine laser technology is touted by machine tool builders and distributors as the way of the future and an indispensable tool for machinists. Do you really need an offline presetter if you have in-machine lasers?
Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.
The return on investment from digital boring comes from the time saved making adjustments on the spindle, as well as the increased adjustment accuracy.
There are three particularly sensitive areas of the tool holder assembly that can experience process-affecting wear and tear and cause a cycle to change.
In order to take full advantage of a machine tool's capabilities, you must have the tooling to unlock a machine’s full capability. Here is some advice for making the most of a new machine tool with the right tooling.
The SPERONI ESSENTIA features a compact bench-top design, works with any brand of router tools and handle complex tool profiles in stone cutting with ease.