Maintenance is really important and kind of a pain. When it comes to all-important spindle maintenance, you can avoid the pain by using simple tools and devices.
When it comes to boring, there are several factors that can lead to poor performance. Whether it’s long cycle times, short tool life or poor bore quality, any or all these factors may need to be addressed in order to increase productivity. Although different, these issues are often closely linked in a given application.
When that inevitable job arises that requires higher RPM output, operators are left with the choice of replacing the machine altogether to gain higher productivity, or looking into an attachment, like a spindle speeder, to close the RPM gap.
Moldmakers hoping to avoid problems such as chatter, poor tool life and molds that fail quality control muster need to consider a variety of factors when selecting a long-reach toolholder.
This simple switch makes life much easier because it introduces more standardization to the shop floor, reduces the burden on operators, increases setup speed and dramatically reduces the chances of human error. All of which saves time and realizes return on investment – and each additional machine helps increase the rate of return.
For many shops setup may be the silent time killer. Shaving just 15 minutes off each setup can add up to tens of thousands of dollars in savings. But where to start?
The further the tool does its work from the spindle, the more room for error. Deep pockets and cavities usually signify that a part is nearing completion, making the smallest of errors almost impossible to recover from and very costly.
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