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Manufacturing miniature parts and features is not new. In the past, EDM and laser technologies were used to create these features. Although these technologies worked for low volume jobs, they are not practical for the high volume micro applications that are in demand today.

Without the right tool holder, difficult conditions create the perfect storm for chatter, poor tool life and failing quality control molds.

In the precision, no-room-for-error world of aerospace, manufacturers need sophisticated tool presetting like airplanes need wings.

The precision and ruggedness of KAISER modular boring tools deliver measurable performance advantages by reducing costs and cycle times, all while allowing the flexibility and versatility to upgrade boring tools to meet today’s demanding requirements.

Ensure long machine tool, cutting tool and tool holder life while reducing stress on your spindle with the ATC Alignment Tool from BIG DAISHOWA.

They may be small, but we understand that our high-performance Sphinx tools play a big role in keeping spindles spinning and revenue flowing.

Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.

Take the guesswork out of choosing tool holders and start getting results today.

Lead angles close to 90° more effectively combat potentially damaging chatter and vibration because they apply the least amount of radial pressure.

This simple switch makes life much easier because it introduces more standardization to the shop floor, reduces the burden on operators, increases setup speed and dramatically reduces the chances of human error. All of which saves time and realizes return on investment – and each additional machine helps increase the rate of return.

These easy-to-use measuring devices can help protect capital machinery, prevent scrapped parts, and speed setups or programming.