The medical industry pushes the limits of precision for machining and tools. The trend toward less-invasive surgery using smaller parts translates to a need to better control the precision and tolerances of micromachining processes.
Manufacturing miniature parts and features is not new. In the past, EDM and laser technologies were used to create these features. Although these technologies worked for low volume jobs, they are not practical for the high volume micro applications that are in demand today.
BIG DAISHOWA’s Mega ER Grip was designed to outperform all standard ER systems in the four most critical areas of tool holder performance: clamping force, concentricity, rigidity and balance at high spindle speeds.
Chamfering the entry and exit of 0.80mm to 6.00mm holes can be a tedious, time-consuming process. The Noventa from SPHINX can transform this process using an innovative geometry that improves cycle time, tool life and surface quality.
BIG DAISHOWA introduces the EWN & EWD Smart Damper - precision boring heads with a patented damping system to eliminate vibration in deep-hole finish boring.
Tool presetters are used to measure offsets offline to keep machine tools running. They quickly pay for themselves by reducing downtime on machine spindles.
Deep hole boring comes with challenges created by the inevitable deflection that occurs when trying to finish a hole of a substantial depth. Various factors determine the best approach to solving the issue, and it’s important to consider all factors before choosing a solution for your boring needs.
Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.
By using digital technology and optimized indexable inserts, Schmauser Müller Metalltechnik has increased process reliability and efficiency in fine boring, as well as increased the lifetime of its tools by a factor of three.
BIG DAISHOWA has released two smaller sizes of the EWN Smart Damper precision boring heads, which eliminate vibration in deep-hole finish boring with a patented damping system.