By using digital technology and optimized indexable inserts, Schmauser Müller Metalltechnik has increased process reliability and efficiency in fine boring, as well as increased the lifetime of its tools by a factor of three.
The contract manufacturer Schittl from Deutsch Kaltenbrunn specializes in the production of one-offs and small series projects. Based on a recommendation from the multi-brand dealer Metzler, they use chucks from BIG DAISHOWA. This is their story.
Tool holders play a critical role in connecting elements maximizing machining performance, however, several different styles are available and the most suitable one will depend on the operation.
BIG DAISHOWA continues to deliver world-class service and support by eliminating the need to ship tools abroad for repair, minimizing customer downtime.
Aerospace is unique among industries in its thirst for component accuracy with ‘blemish-free’ precision. Unlike any other industry, anything that goes into the air has to be on spec, as the smallest imperfection in machining can adversely affect flight safety.
The return on investment from digital boring comes from the time saved making adjustments on the spindle, as well as the increased adjustment accuracy.
BIG DAISHOWA introduces the Perfect Jet Collet, designed to optimize coolant supply in high-speed operations, resulting in better coolant delivery and the option to seal the collet for coolant-through tools.
While the latest machine tool technology may go a long way towards eliminating vibration and chatter, adding a new one may not be realistic. Luckily, there are less disruptive options that can make positive impacts on vibration without breaking the bank.
When that inevitable job arises that requires higher RPM output, operators are left with the choice of replacing the machine altogether to gain higher productivity, or looking into an attachment, like a spindle speeder, to close the RPM gap.
BIG DAISHOWA introduces the Mega Perfect Grip, a simple to handle, heavy-duty milling chuck for heat resistant super alloys (HRSA) that eliminates end mill pullout under heavy torque loads.
With a little knowhow and the right tools, see how you can significantly reduce cycle time by rough boring instead of performing a helical interpolation with a mill.