Manufacturing miniature parts and features is not new. In the past, EDM and laser technologies were used to create these features. Although these technologies worked for low volume jobs, they are not practical for the high volume micro applications that are in demand today.
Shrink-fit and hydraulic holders are both useful in low clearance, tight work envelopes found in moldmaking and multi-axis machining applications. When deciding which one to use, their differences will guide your choice. Here are some of the fundamental contrasts to help you decide which holder type is best for your work.
Many factors may go into the decision to invest in a presetter such as tool budget, accuracy needs or delivery time. We’ve put together a reference guide.
Presetters have evolved. Powerful PC-based, touchscreen controls can connect to other important components and systems across an entire metalworking business. This connectivity allows for the fast, accurate exchange of data.
Hydraulic chucks are an excellent choice for high accuracy applications due to their ability to maintain runout accuracy over an extended period of time.
Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.