Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.
As a raw material, tungsten carbide is a limited natural resource and a widely popular tool material due to its hardness and heat resistance. We can both save money by reducing the consumption of carbide and help our environment by fully utilizing every tool before recycling the rest.
This simple switch makes life much easier because it introduces more standardization to the shop floor, reduces the burden on operators, increases setup speed and dramatically reduces the chances of human error. All of which saves time and realizes return on investment – and each additional machine helps increase the rate of return.
Hydraulic chucks are an excellent choice for high accuracy applications due to their ability to maintain runout accuracy over an extended period of time.
If there’s anything we love as much as the sound of those engines, it’s the manufacturing technology and know-how that go into making high-performance, race-winning cars. Together with Team Penske, and just in time for the 2020 season start at Daytona, we are launching a series of short videos to talk machine shop.
BIG DAISHOWA is a premium industrial tooling company, whose mission is to deliver the best CNC tool holders, precision boring tools, high-performance cutting tools, tool presetters and workholding solutions.
There’s a lot to consider when deciding how to tool up a new machine. Committing to a thorough tooling selection upfront is vital. Think about your tooling and machine tool as a symbiotic partnership: what affects one affects the other.
The further the tool does its work from the spindle, the more room for error. Deep pockets and cavities usually signify that a part is nearing completion, making the smallest of errors almost impossible to recover from and very costly.