When it comes to boring, there are several factors that can lead to poor performance. Whether it’s long cycle times, short tool life or poor bore quality, any or all these factors may need to be addressed in order to increase productivity. Although different, these issues are often closely linked in a given application.
Exciting improvements in automation are already on their way—higher productivity, increased safety, greater throughput and less scrap. Tool digitalization provides opportunities for production improvements, like our EWE digital fine boring tool. It displays the actual diameter of a tool, makes adjustments much simpler and faster, and reduces human error.
Coated carbide micro deep hole drills manufactured by SPHINX Tools can reliably create wire EDM starter holes up to 5x faster than traditional wire erosion techniques.
Even among experienced machinists, choosing the right insert for boring a hole remains a difficult process that is fraught with myth and misconception. However, it is no myth that insert selection can completely save or kill performance on an application.
While we specialize in holders, we do offer some specialized cutters with these materials and often get questions about PCD and CBN inserts. Here we tackle some of the most frequently asked questions.
Good measurements make setups faster, reduce recuts and identify potential spindle or holder issues before they become bigger problems. Let’s look at a few of the key areas to measure and the handy solutions available.