Machining at higher speeds can save time and money, however, increasing the speed also means increasing the inherent risk in the situation. To maximize speed potential, a holistic approach that considers tool, holder, machine and operator is essential.
Even the most well-planned boring process may not achieve the desired result. We’ve provided solutions to common rough boring problems to help get you back on the road to productivity.
Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.
We’ve built our name on tool holders, boring tools, cutting tools and specialized solutions for the everyday and most demanding machining operations. You may be surprised to learn we have deep expertise in lathe tooling as well. We have to. Lathes are critical to the development and production of our tools.
A machine’s spindle is one of the key links in the machining chain. It makes regular inspection and spindle maintenance critical to getting the most out of your equipment and maintain process efficiency.
When one variable can make an impact on the result, as in metalworking, it’s a good idea to eliminate as many as possible. Each BIG DAISHOWA part is built to fit precisely and work specifically within each finished product.
Machining vibration disrupts efficiency, reduces tool life and damages part finishes. Solving it isn’t easy as causes are varied and interconnected. Discover strategies to tackle vibration for better results.
Maintenance is really important and kind of a pain. When it comes to all-important spindle maintenance, you can avoid the pain by using simple tools and devices.
Considering we deal in some of the smallest parts and pieces in the machining world, we fully understand that your results will be only as strong as your weakest link.
The further the tool does its work from the spindle, the more room for error. Deep pockets and cavities usually signify that a part is nearing completion, making the smallest of errors almost impossible to recover from and very costly.
By using digital technology and optimized indexable inserts, Schmauser Müller Metalltechnik has increased process reliability and efficiency in fine boring, as well as increased the lifetime of its tools by a factor of three.
There are many advantages to turning (pun intended) to an underutilized operation that virtually every machining center is capable of: OD turning — otherwise known as “outer diameter turning”, “pin turning”, or “boss milling”.