For many shops setup may be the silent time killer. Shaving just 15 minutes off each setup can add up to tens of thousands of dollars in savings. But where to start?
Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.
Presetters have evolved. Powerful PC-based, touchscreen controls can connect to other important components and systems across an entire metalworking business. This connectivity allows for the fast, accurate exchange of data.
As a raw material, tungsten carbide is a limited natural resource and a widely popular tool material due to its hardness and heat resistance. We can both save money by reducing the consumption of carbide and help our environment by fully utilizing every tool before recycling the rest.
When it comes to boring, there are several factors that can lead to poor performance. Whether it’s long cycle times, short tool life or poor bore quality, any or all these factors may need to be addressed in order to increase productivity. Although different, these issues are often closely linked in a given application.
Current travel and visitor restrictions continue to disrupt the normal schedule of service calls to manufacturers. To keep our customers up and running, the BIG KAISER Tool Measuring Solutions Department offers remote maintenance sessions.