Keeping pace with modern manufacturing demands often means bridging the gap between design and production. Creative and resourceful applications of tooling and accessories, such as angle heads, can get complex parts out the door.
There are three particularly sensitive areas of the tool holder assembly that can experience process-affecting wear and tear and cause a cycle to change.
Machining at higher speeds can save time and money, however, increasing the speed also means increasing the inherent risk in the situation. To maximize speed potential, a holistic approach that considers tool, holder, machine and operator is essential.
Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.
When choosing a tool holder, you want consistent results and long service life. Check out these considerations for rigid, consistent and durable tool holders.
Because the BIG-PLUS spindle system gets so much of our customers’ attention and interest, people often forget that BIG DAISHOWA offers an extensive line-up of other popular dual contact solutions, most notably HSK & BIG CAPTO.
The Perfect Jet Collet, also known as PJC, is the perfect solution for achieving optimum end milling operations. Utilizing a peripheral coolant supply minimizes the loss of coolant caused by centrifugal forces during spindle rotation.
Perfect Seal Collets (PSC) allow for coolant through the cutting tool. They can be used with MEGA Double Power Chucks, Hydraulic Chucks, and New Hi-Power Milling Chucks.
C Collets are reduction sleeves for clamping smaller diameter cylindrical tool shanks. Used in Hi-Power Milling Chucks and MEGA Double Power Milling Chucks.
NTMA members visited BIG Daishowa Seiki in Japan during the association’s 2016 Tech Tour last month. The annual Tech Tour is a special opportunity for NTMA members to learn, network and tour manufacturing facilities outside the U.S.