While the latest machine tool technology may go a long way towards eliminating vibration and chatter, adding a new one may not be realistic. Luckily, there are less disruptive options that can make positive impacts on vibration without breaking the bank.
When that inevitable job arises that requires higher RPM output, operators are left with the choice of replacing the machine altogether to gain higher productivity, or looking into an attachment, like a spindle speeder, to close the RPM gap.
There are three particularly sensitive areas of the tool holder assembly that can experience process-affecting wear and tear and cause a cycle to change.
The medical industry pushes the limits of precision for machining and tools. The trend toward less-invasive surgery using smaller parts translates to a need to better control the precision and tolerances of micromachining processes.
Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.
BIG KAISER expands its product line, bringing the highest quality, most precise, most reliable and most accurate tooling and accessory products to market.
BIG DAISHOWA’s Mega ER Grip was designed to outperform all standard ER systems in the four most critical areas of tool holder performance: clamping force, concentricity, rigidity and balance at high spindle speeds.
BIG DAISHOWA introduces the Mega Perfect Grip, a simple to handle, heavy-duty milling chuck for heat resistant super alloys (HRSA) that eliminates end mill pullout under heavy torque loads.
BIG DAISHOWA announces the introduction of the world’s smallest hydraulic chuck for HSK-E25 machine spindles, thus completing its extensive range of Slim Hydraulic Chucks.
Keeping pace with modern manufacturing demands often means bridging the gap between design and production. Creative and resourceful applications of tooling and accessories, such as angle heads, can get complex parts out the door.
BIG DAISHOWA has launched the HMCJ, a super-slim milling chuck with peripheral coolant supply, designed to support heavy-duty and finish end milling tasks with power and precision using Ø1/2” or Ø12mm cutters.