Manufacturing miniature parts and features is not new. In the past, EDM and laser technologies were used to create these features. Although these technologies worked for low volume jobs, they are not practical for the high volume micro applications that are in demand today.
Deep hole boring comes with challenges created by the inevitable deflection that occurs when trying to finish a hole of a substantial depth. Various factors determine the best approach to solving the issue, and it’s important to consider all factors before choosing a solution for your boring needs.
This simple switch makes life much easier because it introduces more standardization to the shop floor, reduces the burden on operators, increases setup speed and dramatically reduces the chances of human error. All of which saves time and realizes return on investment – and each additional machine helps increase the rate of return.
In order to take full advantage of a machine tool's capabilities, you must have the tooling to unlock a machine’s full capability. Here is some advice for making the most of a new machine tool with the right tooling.
BIG DAISHOWA's HSK-A125 tooling system, for machines such as Makino's T2 and T4 models, is the ideal solution for the aerospace industry – capable of tackling large-scale titanium and other workpieces on massive tables.
BIG DAISHOWA introduces the Perfect Jet Collet, designed to optimize coolant supply in high-speed operations, resulting in better coolant delivery and the option to seal the collet for coolant-through tools.
This modular UNILOCK Stabilizer System provides lateral support for tall parts during machining, welding or assembly processes and allows for the transfer of loads down to the table or base.
When that inevitable job arises that requires higher RPM output, operators are left with the choice of replacing the machine altogether to gain higher productivity, or looking into an attachment, like a spindle speeder, to close the RPM gap.
The mid-size diameter and adaptability to custom fixture designs make the Unilock 138 series BIG DAISHOWA’s best-selling round chuck workholding solution.
There are three particularly sensitive areas of the tool holder assembly that can experience process-affecting wear and tear and cause a cycle to change.
Keeping pace with modern manufacturing demands often means bridging the gap between design and production. Creative and resourceful applications of tooling and accessories, such as angle heads, can get complex parts out the door.