Successful shops always look for ways to differentiate and innovate for competitive advantage. Cashing in on the entirety of a tool’s life with an advanced tool management system is perhaps the most effective way to do that right now.
BIG DAISHOWA's HSK-A125 tooling system, for machines such as Makino's T2 and T4 models, is the ideal solution for the aerospace industry – capable of tackling large-scale titanium and other workpieces on massive tables.
CNC machine tool efficiency is all about managing the components that must come together in proper alignment: the machine spindle, toolholder assembly and workspace.
Manufacturing miniature parts and features is not new. In the past, EDM and laser technologies were used to create these features. Although these technologies worked for low volume jobs, they are not practical for the high volume micro applications that are in demand today.
The return on investment from digital boring comes from the time saved making adjustments on the spindle, as well as the increased adjustment accuracy.
As cutting tool manufacturers increase the recommended operating conditions for their products, users achieve the desired result: shorter cycle times on existing machine tools.
Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.
This simple switch makes life much easier because it introduces more standardization to the shop floor, reduces the burden on operators, increases setup speed and dramatically reduces the chances of human error. All of which saves time and realizes return on investment – and each additional machine helps increase the rate of return.