Keeping pace with modern manufacturing demands often means bridging the gap between design and production. Creative and resourceful applications of tooling and accessories, such as angle heads, can get complex parts out the door.
Machining at higher speeds can save time and money, however, increasing the speed also means increasing the inherent risk in the situation. To maximize speed potential, a holistic approach that considers tool, holder, machine and operator is essential.
Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.
NTMA members visited BIG Daishowa Seiki in Japan during the association’s 2016 Tech Tour last month. The annual Tech Tour is a special opportunity for NTMA members to learn, network and tour manufacturing facilities outside the U.S.
BIG DAISHOWA is expanding its range of BIG Capto tool holders with the addition of a new size, C4, which is becoming increasingly popular as a quick-change system for turret tooling on lathes.
Tool holders play a critical role in connecting elements maximizing machining performance, however, several different styles are available and the most suitable one will depend on the operation.
BIG DAISHOWA has introduced the C3 program, an expansion of the BIG CAPTO tool holder line, designed to increase efficiency and precision for small lathes.
BIG DAISHOWA is introducing the RBX12 Air Power Spindle, a high-speed air-driven spindle that achieves an impressive variable rotational speed of 100,000-120,000 RPM.