Manufacturing miniature parts and features is not new. In the past, EDM and laser technologies were used to create these features. Although these technologies worked for low volume jobs, they are not practical for the high volume micro applications that are in demand today.
When it comes to dialing in an ER system’s performance to match a specific application’s requirements or long life, there are three components to consider: the collet, the body of the holder and the nut.
With a little knowhow and the right tools, see how you can significantly reduce cycle time by rough boring instead of performing a helical interpolation with a mill.
Here are some insights into the extra care and know-how needed to achieve success and build a successful reputation as a reliable supplier of micro machined parts.
Good measurements make setups faster, reduce recuts and identify potential spindle or holder issues before they become bigger problems. Let’s look at a few of the key areas to measure and the handy solutions available.
Considering we deal in some of the smallest parts and pieces in the machining world, we fully understand that your results will be only as strong as your weakest link.
After years of close observation and collaboration with manufacturing companies of all sizes, BIG DAISHOWA Seiki engineers have learned how the choice of tool holders affects production costs on the shop floor.
The limitations of using milling tools to prepare holes for finishing become apparent as hole depth and volume increase. Enter the relatively simple and affordable twin cutter, which can solve this and virtually any other holemaking problem.
By using digital technology and optimized indexable inserts, Schmauser Müller Metalltechnik has increased process reliability and efficiency in fine boring, as well as increased the lifetime of its tools by a factor of three.
Automated solutions are becoming more and more prominent in the machining industry. BIG DAISHOWA discusses the market’s current state, its latest developments and what it might look like in the future.