Anyone who’s made holes understands the difficulties that can arise: vibration, wander and even breakage. When it comes to production-level volume, these issues become even more limiting. Many turn to helical interpolation with a mill as a reliable way to rough out holes. We’re here to tell you there’s a faster, easier option.
If there’s anything we love as much as the sound of those engines, it’s the manufacturing technology and know-how that go into making high-performance, race-winning cars. Together with Team Penske, and just in time for the 2020 season start at Daytona, we are launching a series of short videos to talk machine shop.
Over the last couple of decades, digitization has increasingly crept into our lives. In the metalworking world it’s undeniable. Digital boring heads have emerged as indispensable time-saving and quality-ensuring tools in machine shops.
Just as your car’s health depends on regular oil changes and tune-ups, your shop tools and equipment require preventive maintenance to stay in good working order and to maximize life cycle.
Exciting improvements in automation are already on their way—higher productivity, increased safety, greater throughput and less scrap. Tool digitalization provides opportunities for production improvements, like our EWE digital fine boring tool. It displays the actual diameter of a tool, makes adjustments much simpler and faster, and reduces human error.
The first challenge to machinability – beyond simply working in titanium – for Colorado-based Cogitic Corporation was securing the cylinder in the universal machining center. It was also important to maintain access to the through-hole, which has an internal square key slot perpendicular to the stem hole.
Insufficient retention force of the spindle clamping mechanism could lead to reduced rigidity and vibrations, loss of machining quality, poor surface finish and shortened tool life. To help solve this problem, we have developed Dyna Force, a device for measuring the retention force of machine tool spindles.
The Tool Pro is a unique tool holding fixture developed by BIG DAISHOWA for the assembly and disassembly of your tooling systems. The adapter of the Tool Pro can rotate 360º and lock in 45º increments.
The precision and ruggedness of KAISER modular boring tools deliver measurable performance advantages by reducing costs and cycle times, all while allowing the flexibility and versatility to upgrade boring tools to meet today’s demanding requirements.