Maintenance is really important and kind of a pain. When it comes to all-important spindle maintenance, you can avoid the pain by using simple tools and devices.
The further the tool does its work from the spindle, the more room for error. Deep pockets and cavities usually signify that a part is nearing completion, making the smallest of errors almost impossible to recover from and very costly.
After years of close observation and collaboration with manufacturing companies of all sizes, BIG DAISHOWA Seiki engineers have learned how the choice of tool holders affects production costs on the shop floor.
Charlie Mitchell, machinist for Andretti Autosport, spent up to eight hours setting up his five-axis machine with 10 tools to run 30 to 40 different processes on a part. Using UNILOCK pallets, set-ups times are 70 to 80 percent shorter.
When it comes to securely and accurately situating material on a machine table, there’s often more than one way to get the job done. With that in mind, consider these fundamental factors before purchasing new workholding.
Anyone who’s made holes understands the difficulties that can arise: vibration, wander and even breakage. When it comes to production-level volume, these issues become even more limiting. Many turn to helical interpolation with a mill as a reliable way to rough out holes. We’re here to tell you there’s a faster, easier option.
When choosing a tool holder, you want consistent results and long service life. Check out these considerations for rigid, consistent and durable tool holders.
There are many advantages to turning (pun intended) to an underutilized operation that virtually every machining center is capable of: OD turning — otherwise known as “outer diameter turning”, “pin turning”, or “boss milling”.