For many shops setup may be the silent time killer. Shaving just 15 minutes off each setup can add up to tens of thousands of dollars in savings. But where to start?
Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.
Presetters have evolved. Powerful PC-based, touchscreen controls can connect to other important components and systems across an entire metalworking business. This connectivity allows for the fast, accurate exchange of data.
As a raw material, tungsten carbide is a limited natural resource and a widely popular tool material due to its hardness and heat resistance. We can both save money by reducing the consumption of carbide and help our environment by fully utilizing every tool before recycling the rest.
This simple switch makes life much easier because it introduces more standardization to the shop floor, reduces the burden on operators, increases setup speed and dramatically reduces the chances of human error. All of which saves time and realizes return on investment – and each additional machine helps increase the rate of return.
BIG DAISHOWA is a premium industrial tooling company, whose mission is to deliver the best CNC tool holders, precision boring tools, high-performance cutting tools, tool presetters and workholding solutions.
Hydraulic chucks are an excellent choice for high accuracy applications due to their ability to maintain runout accuracy over an extended period of time.