As lathes and turning machines pivot toward quick-change tooling models from traditional stick tools, tool presetters present benefits of keeping chips flying while reducing human error and increasing precision.
Jack Burley, president and COO of BIG DAISHOWA, shares some of his observations over the years, predictions for the industry and his vision for the company.
For many shops setup may be the silent time killer. Shaving just 15 minutes off each setup can add up to tens of thousands of dollars in savings. But where to start?
Chattering and deflection have always been the bane of machinists’ existence, so much so that the sight of a long and slender tool holder will immediately cause goosebumps. If you understand why a long tool holder behaves the way it does, you’ll know that there are ways to fight back against this bending.
Aerospace is unique among industries in its thirst for component accuracy with ‘blemish-free’ precision. Unlike any other industry, anything that goes into the air has to be on spec, as the smallest imperfection in machining can adversely affect flight safety.
Good measurements make setups faster, reduce recuts and identify potential spindle or holder issues before they become bigger problems. Let’s look at a few of the key areas to measure and the handy solutions available.
Tool management system (TMS) software & a tool presetter can accomplish both cutting cost and increases in productivity for a shop’s day-to-day activities.
There are three particularly sensitive areas of the tool holder assembly that can experience process-affecting wear and tear and cause a cycle to change.
Everyone wants to get the most out of their tool holders. While some may take a set it and forget it approach with holders, it’s not recommended, as they have a direct impact on both parts and machinery. Here are some tips to ensure your holders deliver.
In-machine laser technology is touted by machine tool builders and distributors as the way of the future and an indispensable tool for machinists. Do you really need an offline presetter if you have in-machine lasers?
Successful shops always look for ways to differentiate and innovate for competitive advantage. Cashing in on the entirety of a tool’s life with an advanced tool management system is perhaps the most effective way to do that right now.
Shrink-fit and hydraulic holders are both useful in low clearance, tight work envelopes found in moldmaking and multi-axis machining applications. When deciding which one to use, their differences will guide your choice. Here are some of the fundamental contrasts to help you decide which holder type is best for your work.