Machining vibration disrupts efficiency, reduces tool life and damages part finishes. Solving it isn’t easy as causes are varied and interconnected. Discover strategies to tackle vibration for better results.
Deep hole boring comes with challenges created by the inevitable deflection that occurs when trying to finish a hole of a substantial depth. Various factors determine the best approach to solving the issue, and it’s important to consider all factors before choosing a solution for your boring needs.
Good measurements make setups faster, reduce recuts and identify potential spindle or holder issues before they become bigger problems. Let’s look at a few of the key areas to measure and the handy solutions available.
While the latest machine tool technology may go a long way towards eliminating vibration and chatter, adding a new one may not be realistic. Luckily, there are less disruptive options that can make positive impacts on vibration without breaking the bank.
Series 319 SW aluminum heads provide lightweight solutions without sacrificing performance. Combined with the CKN modular connection, they are ideal for long-reach applications where steel tools may exceed ATC weight/moment limits.
BIG DAISHOWA is introducing the RBX12 Air Power Spindle, a high-speed air-driven spindle that achieves an impressive variable rotational speed of 100,000-120,000 RPM.
The full radial contact and extreme gripping force of Hi-Power Milling Chucks delivers the stability needed to increase spindle speeds by 20 percent in one application at Team Penske.
BIG DAISHOWA introduces the Perfect Jet Collet, designed to optimize coolant supply in high-speed operations, resulting in better coolant delivery and the option to seal the collet for coolant-through tools.
Keeping pace with modern manufacturing demands often means bridging the gap between design and production. Creative and resourceful applications of tooling and accessories, such as angle heads, can get complex parts out the door.