Shops are leaving more than 30 percent of potential cutting tool life on the table by using poor-quality tool holders. With carbide costs rising, few shops can afford the waste. Learn how better tool holding improves tool life and reduces costs.
Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.
The medical industry pushes the limits of precision for machining and tools. The trend toward less-invasive surgery using smaller parts translates to a need to better control the precision and tolerances of micromachining processes.
Presetters have evolved. Powerful PC-based, touchscreen controls can connect to other important components and systems across an entire metalworking business. This connectivity allows for the fast, accurate exchange of data.
As a raw material, tungsten carbide is a limited natural resource and a widely popular tool material due to its hardness and heat resistance. We can both save money by reducing the consumption of carbide and help our environment by fully utilizing every tool before recycling the rest.
This simple switch makes life much easier because it introduces more standardization to the shop floor, reduces the burden on operators, increases setup speed and dramatically reduces the chances of human error. All of which saves time and realizes return on investment – and each additional machine helps increase the rate of return.