Tool holders play a critical role in connecting elements maximizing machining performance, however, several different styles are available and the most suitable one will depend on the operation.
The SPERONI SPI is the newest of BIG DAISHOWA's Industry 4.0 upgrades to its offering of tool presetting solutions. SPI dramatically reduces the time and steps needed to transfer precise and accurate tool measurements to a machine tool.
This new micro deep-hole drill from BIG DAISHOWA’s Sphinx line provides a time-saving option for creating wire EDM starter holes, averaging 5X faster per hole according to testing.
BIG DAISHOWA introduces the Perfect Jet Collet, designed to optimize coolant supply in high-speed operations, resulting in better coolant delivery and the option to seal the collet for coolant-through tools.
Here are some insights into the extra care and know-how needed to achieve success and build a successful reputation as a reliable supplier of micro machined parts.
Manufacturing miniature parts and features is not new. In the past, EDM and laser technologies were used to create these features. Although these technologies worked for low volume jobs, they are not practical for the high volume micro applications that are in demand today.
Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.
Many machine shops lack objective criteria for making toolholder purchasing decisions & most are made by price alone. However they can improve runout significantly by using the right toolholders.
A lot of conflicting information has circulated about balancing tools over the years. Let's clear some things up and make life a little easier for you.
With a little knowhow and the right tools, see how you can significantly reduce cycle time by rough boring instead of performing a helical interpolation with a mill.
The limitations of using milling tools to prepare holes for finishing become apparent as hole depth and volume increase. Enter the relatively simple and affordable twin cutter, which can solve this and virtually any other holemaking problem.