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The Mini Indexable Boring Bar helps meet the increasing demand for successfully boring small parts in industries like medical and aerospace, such as machined medical implant devices and micro-sized components.

BIG DAISHOWA Inc. has expanded the Kaiser CKB Modular Tooling System capabilities to include the ultra rigid high-feed C-Cutter Mini chamfer mill line.

Manufacturing miniature parts and features is not new. In the past, EDM and laser technologies were used to create these features. Although these technologies worked for low volume jobs, they are not practical for the high volume micro applications that are in demand today.

BIG DAISHOWA introduces a series of new micro engraving cutters developed and built by their partner SPHINX (Derendingen, Switzerland).

BIG DAISHOWA introduces the newest addition to its SPHINX micro drill line. The new drill, made of fine-grained solid carbide, delivers exceptional tool life and consistent process reliability.

Here are some insights into the extra care and know-how needed to achieve success and build a successful reputation as a reliable supplier of micro machined parts.

This new micro deep-hole drill from BIG DAISHOWA’s Sphinx line provides a time-saving option for creating wire EDM starter holes, averaging 5X faster per hole according to testing.

With the addition of the Fullcut Radius Mill and the Ball End Mill, the Fullcut Mill Contact Grip series now features four connection sizes and seven cutter types.

New inserts for indexable tools—C-Cutter Mini, C-Centering Cutter and Fullcut Mill—are optimized to extend tool life in stainless steel or aluminum.

BIG DAISHOWA has released upgrades to its Base Master measuring devices.

When that inevitable job arises that requires higher RPM output, operators are left with the choice of replacing the machine altogether to gain higher productivity, or looking into an attachment, like a spindle speeder, to close the RPM gap.

The medical industry pushes the limits of precision for machining and tools. The trend toward less-invasive surgery using smaller parts translates to a need to better control the preci­sion and tolerances of micromachining processes.

Bicycles are one of the oldest modes of transportation, but that doesn’t mean they haven’t evolved with the times.

Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.

The MEGA Micro Coolant Nut provides precise coolant supply to micro cutting tool applications at high speeds.