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Manufacturing miniature parts and features is not new. In the past, EDM and laser technologies were used to create these features. Although these technologies worked for low volume jobs, they are not practical for the high volume micro applications that are in demand today.

Chamfering the entry and exit of 0.80mm to 6.00mm holes can be a tedious, time-consuming process. The Noventa from SPHINX can transform this process using an innovative geometry that improves cycle time, tool life and surface quality.

The Lollipop from SPHINX is ideal for machining undercuts, deburring and multi-axis machining.

Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.

BIG DAISHOWA introduces the newest addition to its SPHINX micro drill line. The new drill, made of fine-grained solid carbide, delivers exceptional tool life and consistent process reliability.

BIG DAISHOWA introduces a series of new micro engraving cutters developed and built by their partner SPHINX (Derendingen, Switzerland).

Here are some insights into the extra care and know-how needed to achieve success and build a successful reputation as a reliable supplier of micro machined parts.

The Nirox high-performance drill from SPHINX was developed for use at low cutting speeds in unstable environments.

BIG DAISHOWA announces the introduction of the world’s smallest hydraulic chuck for HSK-E25 machine spindles, thus completing its extensive range of Slim Hydraulic Chucks.

This new micro deep-hole drill from BIG DAISHOWA’s Sphinx line provides a time-saving option for creating wire EDM starter holes, averaging 5X faster per hole according to testing.

With the addition of the Fullcut Radius Mill and the Ball End Mill, the Fullcut Mill Contact Grip series now features four connection sizes and seven cutter types.

When that inevitable job arises that requires higher RPM output, operators are left with the choice of replacing the machine altogether to gain higher productivity, or looking into an attachment, like a spindle speeder, to close the RPM gap.

BIG KAISER expands its product line, bringing the highest quality, most precise, most reliable and most accurate tooling and accessory products to market.

Runout can be fickle, but finding a solution for it can pay significant dividends. How a little wobble can really increase your costs.

As cutting tool manufacturers increase the recommended operating conditions for their products, users achieve the desired result: shorter cycle times on existing machine tools.