BIG DAISHOWA’s Mega ER Grip was designed to outperform all standard ER systems in the four most critical areas of tool holder performance: clamping force, concentricity, rigidity and balance at high spindle speeds.
Manufacturing miniature parts and features is not new. In the past, EDM and laser technologies were used to create these features. Although these technologies worked for low volume jobs, they are not practical for the high volume micro applications that are in demand today.
Many machine shops lack objective criteria for making toolholder purchasing decisions & most are made by price alone. However they can improve runout significantly by using the right toolholders.
The BIG DAISHOWA SPHINX drill series includes more than 2,000 different drills under 3 mm in diameter as standard. With a range of 0.05 to 3 mm diameters.
The medical industry pushes the limits of precision for machining and tools. The trend toward less-invasive surgery using smaller parts translates to a need to better control the precision and tolerances of micromachining processes.
Here are some insights into the extra care and know-how needed to achieve success and build a successful reputation as a reliable supplier of micro machined parts.
Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.
BIG KAISER expands its product line, bringing the highest quality, most precise, most reliable and most accurate tooling and accessory products to market.
As cutting tool manufacturers increase the recommended operating conditions for their products, users achieve the desired result: shorter cycle times on existing machine tools.
Keeping pace with modern manufacturing demands often means bridging the gap between design and production. Creative and resourceful applications of tooling and accessories, such as angle heads, can get complex parts out the door.
There are three particularly sensitive areas of the tool holder assembly that can experience process-affecting wear and tear and cause a cycle to change.
The limitations of using milling tools to prepare holes for finishing become apparent as hole depth and volume increase. Enter the relatively simple and affordable twin cutter, which can solve this and virtually any other holemaking problem.