In order to take full advantage of a machine tool's capabilities, you must have the tooling to unlock a machine’s full capability. Here is some advice for making the most of a new machine tool with the right tooling.
Many machine shops lack objective criteria for making toolholder purchasing decisions & most are made by price alone. However they can improve runout significantly by using the right toolholders.
There are three particularly sensitive areas of the tool holder assembly that can experience process-affecting wear and tear and cause a cycle to change.
Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.
A lot of conflicting information has circulated about balancing tools over the years. Let's clear some things up and make life a little easier for you.
Manufacturing miniature parts and features is not new. In the past, EDM and laser technologies were used to create these features. Although these technologies worked for low volume jobs, they are not practical for the high volume micro applications that are in demand today.
In-machine laser technology is touted by machine tool builders and distributors as the way of the future and an indispensable tool for machinists. Do you really need an offline presetter if you have in-machine lasers?
Keeping pace with modern manufacturing demands often means bridging the gap between design and production. Creative and resourceful applications of tooling and accessories, such as angle heads, can get complex parts out the door.
The limitations of using milling tools to prepare holes for finishing become apparent as hole depth and volume increase. Enter the relatively simple and affordable twin cutter, which can solve this and virtually any other holemaking problem.
Here are some insights into the extra care and know-how needed to achieve success and build a successful reputation as a reliable supplier of micro machined parts.
While the latest machine tool technology may go a long way towards eliminating vibration and chatter, adding a new one may not be realistic. Luckily, there are less disruptive options that can make positive impacts on vibration without breaking the bank.
The flexible, modular Unilock Zero-Point Clamping System, offered by BIG DAISHOWA, is now available in a kit specifically designed for all Haas 160mm platter rotary indexing tables.