Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.
Tool holders play a critical role in connecting elements maximizing machining performance, however, several different styles are available and the most suitable one will depend on the operation.
The chances of a tool slipping or pulling out in its holder during work is increasing. Here are some insights to help you select the proper holder for your work.
BIG DAISHOWA is introducing the RBX12 Air Power Spindle, a high-speed air-driven spindle that achieves an impressive variable rotational speed of 100,000-120,000 RPM.
BIG DAISHOWA's HSK-A125 tooling system, for machines such as Makino's T2 and T4 models, is the ideal solution for the aerospace industry – capable of tackling large-scale titanium and other workpieces on massive tables.
CNC machine tool efficiency is all about managing the components that must come together in proper alignment: the machine spindle, toolholder assembly and workspace.
Here are some insights into the extra care and know-how needed to achieve success and build a successful reputation as a reliable supplier of micro machined parts.
Manufacturing miniature parts and features is not new. In the past, EDM and laser technologies were used to create these features. Although these technologies worked for low volume jobs, they are not practical for the high volume micro applications that are in demand today.
Shrink-fit and hydraulic holders are both useful in low clearance, tight work envelopes found in moldmaking and multi-axis machining applications. When deciding which one to use, their differences will guide your choice. Here are some of the fundamental contrasts to help you decide which holder type is best for your work.
The contract manufacturer Schittl from Deutsch Kaltenbrunn specializes in the production of one-offs and small series projects. Based on a recommendation from the multi-brand dealer Metzler, they use chucks from BIG DAISHOWA. This is their story.