While the latest machine tool technology may go a long way towards eliminating vibration and chatter, adding a new one may not be realistic. Luckily, there are less disruptive options that can make positive impacts on vibration without breaking the bank.
Chattering and deflection have always been the bane of machinists’ existence, so much so that the sight of a long and slender tool holder will immediately cause goosebumps. If you understand why a long tool holder behaves the way it does, you’ll know that there are ways to fight back against this bending.
Discover how the right tool holder solved serious cutting challenges from reducing runout and streamlining operations to enabling efficiency and boosting part quality.
If you purchase cheap dual contact tooling after being told by a supplier that it will work just as good as the original you risk unsatisfactory performance.
When that inevitable job arises that requires higher RPM output, operators are left with the choice of replacing the machine altogether to gain higher productivity, or looking into an attachment, like a spindle speeder, to close the RPM gap.
Machining at higher speeds can save time and money, however, increasing the speed also means increasing the inherent risk in the situation. To maximize speed potential, a holistic approach that considers tool, holder, machine and operator is essential.
Enhance your machining skills by understanding when to use balanced cutting for precise straight holes and stepped cutting for efficient heavy cuts—ensuring smarter tool choices and project success.