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By exhibiting three different scenarios — machining, welding and assembly — project manager, John Zaya, shares knowledge on the importance of stability in a recent Fabricating & Metalworking article.

Jet engine manufacturers have found that even the most infinitesimal imperfection can produce catastrophic results; absolute precision is the name of the game in the aerospace industry.

Runout is one of the sneakier issues machinists and tool managers must deal with. It’s almost impossible to recognize in-process and difficult to diagnose after the fact. We identify potential sources.

Purchasing an offline tool presetter for the first time can be daunting.

Accurate offsets and workpiece reference points are critical to effective setups and first-part accuracy. Taking a manual approach or attempting to verify these in the machine without the right measuring devices can be a delicate and time-consuming process.

Milling is a core operation in all kinds of manufacturing environments. Here are five different types of milling holders, each with their own strengths and weaknesses. We’re here to help you choose with a breakdown and tips for using each.

Using helical interpolation to open holes is common practice. And in shallow holes or one-off projects, it’s a fine choice.

Even the most well-planned boring process may not achieve the desired result. We’ve provided solutions to common rough boring problems to help get you back on the road to productivity.

You don’t have to reorganize your shop, reinvent your processes or invest in expensive machinery to eliminate inefficiencies.

Consistent accuracy is the name of the game when it comes to tool presetters. The best way to ensure you can keep faith in your presetter, just like any other piece of machinery, is to perform regular maintenance.

Enhance your machining skills by understanding when to use balanced cutting for precise straight holes and stepped cutting for efficient heavy cuts—ensuring smarter tool choices and project success.

Machine tool accessories like chip fans and T-slot covers can have a significant impact on machine performance and production.

Boring tool performance depends greatly on the Length-to-Diameter (L:D) Ratio of the application. While this is a straightforward calculation, the Length and Diameter values to be used may not be that clear.

ID boring is a common and time-consuming operation on CNC lathes. Common issues have led to the development of world-class boring tools—traditionally used on milling machines—that have proven to be just as effective on a CNC lathe.

If your work demands accuracy or you are looking to give your 5-axis capabilities a boost, hydraulic chucks are worth considering.