CNC machine tool efficiency is all about managing the components that must come together in proper alignment: the machine spindle, toolholder assembly and workspace.
With a little knowhow and the right tools, see how you can significantly reduce cycle time by rough boring instead of performing a helical interpolation with a mill.
This simple switch makes life much easier because it introduces more standardization to the shop floor, reduces the burden on operators, increases setup speed and dramatically reduces the chances of human error. All of which saves time and realizes return on investment – and each additional machine helps increase the rate of return.
The first challenge to machinability – beyond simply working in titanium – for Colorado-based Cogitic Corporation was securing the cylinder in the universal machining center. It was also important to maintain access to the through-hole, which has an internal square key slot perpendicular to the stem hole.
Insufficient retention force of the spindle clamping mechanism could lead to reduced rigidity and vibrations, loss of machining quality, poor surface finish and shortened tool life. To help solve this problem, we have developed Dyna Force, a device for measuring the retention force of machine tool spindles.
Even among experienced machinists, choosing the right insert for boring a hole remains a difficult process that is fraught with myth and misconception. However, it is no myth that insert selection can completely save or kill performance on an application.
The precision and ruggedness of KAISER modular boring tools deliver measurable performance advantages by reducing costs and cycle times, all while allowing the flexibility and versatility to upgrade boring tools to meet today’s demanding requirements.