Charlie Mitchell, machinist for Andretti Autosport, spent up to eight hours setting up his five-axis machine with 10 tools to run 30 to 40 different processes on a part. Using UNILOCK pallets, set-ups times are 70 to 80 percent shorter.
Machining at higher speeds can save time and money, however, increasing the speed also means increasing the inherent risk in the situation. To maximize speed potential, a holistic approach that considers tool, holder, machine and operator is essential.
BIG KAISER’s digital precision boring heads, from Swiss partner KAISER were part of a case study alongside Impact CNC in the September issue of Modern Machine Shop.
With thousands of part numbers to choose from, product selection can be a bit overwhelming. Take a look at some overlooked products and services that can help guarantee higher performance for your shop.
Pullout is a major issue facing manufacturers using milling chucks, especially when machining heat-resistant super alloys (HRSA) like titanium or inconel
When it comes to dialing in an ER system’s performance to match a specific application’s requirements or long life, there are three components to consider: the collet, the body of the holder and the nut.
Cheater bars are appropriately named, especially when it comes to tightening tool holders. We see the common pipes that are often added to the end of wrenches to achieve more torque in customers’ shops all the time. And while these makeshift wrenches may make tightening or loosening holders easier, the damage they can cause is often overlooked.
After researching presetters for eight years—including four trips to IMTS—CEO Ronda Peterson knew it was the time to invest in the next level of efficiency for her shop.