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Watch this video of a map of Japan being embossed to .0002" in height.

Choosing the right tool holder for the right work is clearly of critical importance to successful metalworking performances.

Machining at higher speeds can save time and money, however, increasing the speed also means increasing the inherent risk in the situation. To maximize speed potential, a holistic approach that considers tool, holder, machine and operator is essential.

The precision and ruggedness of KAISER modular boring tools deliver measurable performance advantages by reducing costs and cycle times, all while allowing the flexibility and versatility to upgrade boring tools to meet today’s demanding requirements.

We’ve seen and heard it all when it comes to boring holes. That said, there are always a few questions that pop up over and over. From optimizing modular boring assemblies to deciding between twin boring or high-feed milling, here’s some of our best boring advice.

The Twin Cutter’s ability to take on heavier cuts allows shops to be more efficient.

If your work demands accuracy or you are looking to give your 5-axis capabilities a boost, hydraulic chucks are worth considering.

Cheater bars are appropriately named, especially when it comes to tightening tool holders. We see the common pipes that are often added to the end of wrenches to achieve more torque in customers’ shops all the time. And while these makeshift wrenches may make tightening or loosening holders easier, the damage they can cause is often overlooked.

Anyone who’s made holes understands the difficulties that can arise: vibration, wander and even breakage. When it comes to production-level volume, these issues become even more limiting. Many turn to helical interpolation with a mill as a reliable way to rough out holes. We’re here to tell you there’s a faster, easier option.

Chattering and deflection have always been the bane of machinists’ existence, so much so that the sight of a long and slender tool holder will immediately cause goosebumps. If you understand why a long tool holder behaves the way it does, you’ll know that there are ways to fight back against this bending.

Enhance your machining skills by understanding when to use balanced cutting for precise straight holes and stepped cutting for efficient heavy cuts—ensuring smarter tool choices and project success.

The advances in multi-axis machining in recent years have unlocked the creativity of machine shop engineers and operators.

Using helical interpolation to open holes is common practice. And in shallow holes or one-off projects, it’s a fine choice.

Shops are leaving more than 30 percent of potential cutting tool life on the table by using poor-quality tool holders. With carbide costs rising, few shops can afford the waste. Learn how better tool holding improves tool life and reduces costs.

Using inexpensive spindle, taper and bore cleaners is an effective way to keep your machine tools performing their best.