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Manufacturing miniature parts and features is not new. In the past, EDM and laser technologies were used to create these features. Although these technologies worked for low volume jobs, they are not practical for the high volume micro applications that are in demand today.

Aerospace is unique among industries in its thirst for component accuracy with ‘blemish-free’ precision. Unlike any other industry, anything that goes into the air has to be on spec, as the smallest imperfection in machining can adversely affect flight safety.

When that inevitable job arises that requires higher RPM output, operators are left with the choice of replacing the machine altogether to gain higher productivity, or looking into an attachment, like a spindle speeder, to close the RPM gap.

Shrink-fit and hydraulic holders are both useful in low clearance, tight work envelopes found in moldmaking and multi-axis machining applications. When deciding which one to use, their differences will guide your choice. Here are some of the fundamental contrasts to help you decide which holder type is best for your work.

Without the right tool holder, difficult conditions create the perfect storm for chatter, poor tool life and failing quality control molds.

Charlie Mitchell, machinist for Andretti Autosport, spent up to eight hours setting up his five-axis machine with 10 tools to run 30 to 40 different processes on a part. Using UNILOCK pallets, set-ups times are 70 to 80 percent shorter.

Runout can be fickle, but finding a solution for it can pay significant dividends. How a little wobble can really increase your costs.

Adjusting screws are not just a simple set screw. They are a screw with a purpose—three actually.

Machinery tooling and equipment that get parts produced the fastest is always the best choice, right? But what else needs to be considered when choosing equipment for low- to mid-range production volumes?

There comes a point when we must ask if it is time to replace or repair equipment. Consider these factors when you're faced with that decision.

When it comes to boring operations, learn when to use a ground chip-breaker vs. a molded chip-breaker.

Jack Burley, president and COO of BIG DAISHOWA, shares some of his observations over the years, predictions for the industry and his vision for the company.

Machine shops of all shapes and sizes are facing more pressure than ever. While its primary purpose has traditionally been tool setup, tool presetters serve as both important tools and information hubs on the floor as technology advances.

Consistent accuracy is the name of the game when it comes to tool presetters. The best way to ensure you can keep faith in your presetter, just like any other piece of machinery, is to perform regular maintenance.

Just because you buy inexpensive tooling doesn’t mean you’re saving money. Invest in your tooling and experience the economy of quality.