Ansonia Manufacturing, the only machine shop in the town of Sonoma, California, discovered the EWN2-32ExER32 boring head and used it to complete a tricky hardware component job for a “live” glass art sculpture.
Machining at higher speeds can save time and money, however, increasing the speed also means increasing the inherent risk in the situation. To maximize speed potential, a holistic approach that considers tool, holder, machine and operator is essential.
With thousands of part numbers to choose from, product selection can be a bit overwhelming. Take a look at some overlooked products and services that can help guarantee higher performance for your shop.
Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.
When it comes to securely and accurately situating material on a machine table, there’s often more than one way to get the job done. With that in mind, consider these fundamental factors before purchasing new workholding.
Anyone who’s made holes understands the difficulties that can arise: vibration, wander and even breakage. When it comes to production-level volume, these issues become even more limiting. Many turn to helical interpolation with a mill as a reliable way to rough out holes. We’re here to tell you there’s a faster, easier option.
Jack Burley, president and COO of BIG DAISHOWA, shares some of his observations over the years, predictions for the industry and his vision for the company.
BIG KAISER compares the capabilities and performance of our intermediate fine boring heads to quickly find the tool that’s right for your unique application.
Dialing in a finishing job can be meticulous, with several measurements, adjustments and discussions taking place. That not only costs time, but those tool touches and interactions introduce some risk inside a shop. Our next boring innovation will help eliminate many of those repeated interactions and extra adjustments.
Large part batches? Tight bore tolerances? Deep-hole boring or any requirement combination in-between, select the right boring head for getting each and every job done right the first time.