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Ansonia Manufacturing, the only machine shop in the town of Sonoma, California, discovered the EWN2-32ExER32 boring head and used it to complete a tricky hardware component job for a “live” glass art sculpture.

The Tool Pro is a unique tool holding fixture developed by BIG DAISHOWA for the assembly and disassembly of your tooling systems. The adapter of the Tool Pro can rotate 360º and lock in 45º increments.

Machining at higher speeds can save time and money, however, increasing the speed also means increasing the inherent risk in the situation. To maximize speed potential, a holistic approach that considers tool, holder, machine and operator is essential.

For many shops setup may be the silent time killer. Shaving just 15 minutes off each setup can add up to tens of thousands of dollars in savings. But where to start?

Good measurements make setups faster, reduce recuts and identify potential spindle or holder issues before they become bigger problems. Let’s look at a few of the key areas to measure and the handy solutions available.  

Considering we deal in some of the smallest parts and pieces in the machining world, we fully understand that your results will be only as strong as your weakest link.

After years of close observation and collaboration with manufacturing companies of all sizes, BIG DAISHOWA Seiki engineers have learned how the choice of tool holders affects production costs on the shop floor.

Using MEGA Synchro tapping holders, a metal components manufacturer shortens cycle time by 200%.

We’ve built our name on tool holders, boring tools, cutting tools and specialized solutions for the everyday and most demanding machining operations. You may be surprised to learn we have deep expertise in lathe tooling as well. We have to. Lathes are critical to the development and production of our tools.

Boring tool performance depends greatly on the Length-to-Diameter (L:D) Ratio of the application. While this is a straightforward calculation, the Length and Diameter values to be used may not be that clear.

Common boring mistakes that are costing you time & money—and how to fix them

Learn how to evaluate precision tooling quality with expert tips on AT tolerance, tool components, and manufacturing processes to improve accuracy, performance and cost efficiency in machining.

There’s more than one way to make holes, but some approaches are better than others. Working with customers from across every industry, our team gets to see what works and what doesn’t. These are a few of the interesting questions—and unexpected answers.

There are many advantages to turning (pun intended) to an underutilized operation that virtually every machining center is capable of: OD turning — otherwise known as “outer diameter turning”, “pin turning”, or “boss milling”.

We’re highlighting yet another new product this week that makes high performance and precision easier.