Over the last couple of decades, digitization has increasingly crept into our lives. In the metalworking world it’s undeniable. Digital boring heads have emerged as indispensable time-saving and quality-ensuring tools in machine shops.
When choosing a tool holder, you want consistent results and long service life. Check out these considerations for rigid, consistent and durable tool holders.
Just as your car’s health depends on regular oil changes and tune-ups, your shop tools and equipment require preventive maintenance to stay in good working order and to maximize life cycle.
Exciting improvements in automation are already on their way—higher productivity, increased safety, greater throughput and less scrap. Tool digitalization provides opportunities for production improvements, like our EWE digital fine boring tool. It displays the actual diameter of a tool, makes adjustments much simpler and faster, and reduces human error.
The first challenge to machinability – beyond simply working in titanium – for Colorado-based Cogitic Corporation was securing the cylinder in the universal machining center. It was also important to maintain access to the through-hole, which has an internal square key slot perpendicular to the stem hole.
Insufficient retention force of the spindle clamping mechanism could lead to reduced rigidity and vibrations, loss of machining quality, poor surface finish and shortened tool life. To help solve this problem, we have developed Dyna Force, a device for measuring the retention force of machine tool spindles.
The Tool Pro is a unique tool holding fixture developed by BIG DAISHOWA for the assembly and disassembly of your tooling systems. The adapter of the Tool Pro can rotate 360º and lock in 45º increments.
The precision and ruggedness of KAISER modular boring tools deliver measurable performance advantages by reducing costs and cycle times, all while allowing the flexibility and versatility to upgrade boring tools to meet today’s demanding requirements.
Even the most well-planned boring process may not achieve the desired result. We’ve provided solutions to common rough boring problems to help get you back on the road to productivity.
Jack Burley, president and COO of BIG DAISHOWA, shares some of his observations over the years, predictions for the industry and his vision for the company.
Chattering and deflection have always been the bane of machinists’ existence, so much so that the sight of a long and slender tool holder will immediately cause goosebumps. If you understand why a long tool holder behaves the way it does, you’ll know that there are ways to fight back against this bending.
Accurate offsets and workpiece reference points are critical to effective setups and first-part accuracy. Taking a manual approach or attempting to verify these in the machine without the right measuring devices can be a delicate and time-consuming process.
From a safety standpoint, limiting surface contacts and close interactions are two of the most important steps that can be taken to help prevent the spread of illness. It got us thinking about how our tooling and systems can help maintain a safer environment.