Learn how to evaluate precision tooling quality with expert tips on AT tolerance, tool components, and manufacturing processes to improve accuracy, performance and cost efficiency in machining.
Five-axis roughing can be painstaking. Pairing the right holder with the right cutter can save serious time while cutting and when setting up -- and eliminate those pain points.
Cheater bars are appropriately named, especially when it comes to tightening tool holders. We see the common pipes that are often added to the end of wrenches to achieve more torque in customers’ shops all the time. And while these makeshift wrenches may make tightening or loosening holders easier, the damage they can cause is often overlooked.
Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.
For many shops setup may be the silent time killer. Shaving just 15 minutes off each setup can add up to tens of thousands of dollars in savings. But where to start?
This simple switch makes life much easier because it introduces more standardization to the shop floor, reduces the burden on operators, increases setup speed and dramatically reduces the chances of human error. All of which saves time and realizes return on investment – and each additional machine helps increase the rate of return.
Presetters have evolved. Powerful PC-based, touchscreen controls can connect to other important components and systems across an entire metalworking business. This connectivity allows for the fast, accurate exchange of data.
If there’s anything we love as much as the sound of those engines, it’s the manufacturing technology and know-how that go into making high-performance, race-winning cars. Together with Team Penske, and just in time for the 2020 season start at Daytona, we are launching a series of short videos to talk machine shop.