Machining at higher speeds can save time and money, however, increasing the speed also means increasing the inherent risk in the situation. To maximize speed potential, a holistic approach that considers tool, holder, machine and operator is essential.
Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.
Chattering and deflection have always been the bane of machinists’ existence, so much so that the sight of a long and slender tool holder will immediately cause goosebumps. If you understand why a long tool holder behaves the way it does, you’ll know that there are ways to fight back against this bending.
Shops are leaving more than 30 percent of potential cutting tool life on the table by using poor-quality tool holders. With carbide costs rising, few shops can afford the waste. Learn how better tool holding improves tool life and reduces costs.
HIGH SPINDLE is an innovative gear-driven system that enhances the performance of existing machining centers by multiplying spindle speed 4, 5, or 6 times, improving both drilling and end milling operations.
A lot of conflicting information has circulated about balancing tools over the years. Let's clear some things up and make life a little easier for you.
Unlock better machining results with the right tool holders. Learn how design, selection and maintenance impact accuracy, tool life and overall performance.