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Struggling to meet customer expectations, a small change made a big difference to one shop.

Before you read any further, we suggest you go back and read Part 1 of this two-part post.

Purchasing an offline tool presetter for the first time can be daunting.

Manufacturing miniature parts and features is not new. In the past, EDM and laser technologies were used to create these features. Although these technologies worked for low volume jobs, they are not practical for the high volume micro applications that are in demand today.

Aerospace is unique among industries in its thirst for component accuracy with ‘blemish-free’ precision. Unlike any other industry, anything that goes into the air has to be on spec, as the smallest imperfection in machining can adversely affect flight safety.

When that inevitable job arises that requires higher RPM output, operators are left with the choice of replacing the machine altogether to gain higher productivity, or looking into an attachment, like a spindle speeder, to close the RPM gap.

What to check when boring performance goes bad.

Accurate offsets and workpiece reference points are critical to effective setups and first-part accuracy. Taking a manual approach or attempting to verify these in the machine without the right measuring devices can be a delicate and time-consuming process.