The presetting machines available today are accurate, easy to use and provide closed-loop tool compensation on the CNC machine tool, saving significant time during job change-over.
The SPERONI SPI is the newest of BIG DAISHOWA's Industry 4.0 upgrades to its offering of tool presetting solutions. SPI dramatically reduces the time and steps needed to transfer precise and accurate tool measurements to a machine tool.
CNC machine tool efficiency is all about managing the components that must come together in proper alignment: the machine spindle, toolholder assembly and workspace.
As cutting tool manufacturers increase the recommended operating conditions for their products, users achieve the desired result: shorter cycle times on existing machine tools.
Moldmakers hoping to avoid problems such as chatter, poor tool life and molds that fail quality control muster need to consider a variety of factors when selecting a long-reach toolholder.
Aerospace is unique among industries in its thirst for component accuracy with ‘blemish-free’ precision. Unlike any other industry, anything that goes into the air has to be on spec, as the smallest imperfection in machining can adversely affect flight safety.
This simple switch makes life much easier because it introduces more standardization to the shop floor, reduces the burden on operators, increases setup speed and dramatically reduces the chances of human error. All of which saves time and realizes return on investment – and each additional machine helps increase the rate of return.
When it comes to boring, there are several factors that can lead to poor performance. Whether it’s long cycle times, short tool life or poor bore quality, any or all these factors may need to be addressed in order to increase productivity. Although different, these issues are often closely linked in a given application.
After researching presetters for eight years—including four trips to IMTS—CEO Ronda Peterson knew it was the time to invest in the next level of efficiency for her shop.
Charlie Mitchell, machinist for Andretti Autosport, spent up to eight hours setting up his five-axis machine with 10 tools to run 30 to 40 different processes on a part. Using UNILOCK pallets, set-ups times are 70 to 80 percent shorter.