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When that inevitable job arises that requires higher RPM output, operators are left with the choice of replacing the machine altogether to gain higher productivity, or looking into an attachment, like a spindle speeder, to close the RPM gap.

Aerospace is unique among industries in its thirst for component accuracy with ‘blemish-free’ precision. Unlike any other industry, anything that goes into the air has to be on spec, as the smallest imperfection in machining can adversely affect flight safety.

Discover what tool presetters are, why they matter, when to use them and how to choose the best one for your shop.

Machining at higher speeds can save time and money, however, increasing the speed also means increasing the inherent risk in the situation. To maximize speed potential, a holistic approach that considers tool, holder, machine and operator is essential.

The importance of meticulously prepping, starting, and finishing holes can’t be emphasized enough.

With thousands of part numbers to choose from, product selection can be a bit overwhelming. Take a look at some overlooked products and services that can help guarantee higher performance for your shop. 

Manufacturing miniature parts and features is not new. In the past, EDM and laser technologies were used to create these features. Although these technologies worked for low volume jobs, they are not practical for the high volume micro applications that are in demand today.

Chattering and deflection have always been the bane of machinists’ existence, so much so that the sight of a long and slender tool holder will immediately cause goosebumps. If you understand why a long tool holder behaves the way it does, you’ll know that there are ways to fight back against this bending.

Nowhere else is the concept of cost-efficiency more intensely analyzed than in the cut-throat world of manufacturing, and for good reason.

There’s more than one way to finish a hole. The most effective option will depend on the number of parts, acceptable cycle time and tolerance callouts.

Deep hole boring comes with challenges created by the inevitable deflection that occurs when trying to finish a hole of a substantial depth. Various factors determine the best approach to solving the issue, and it’s important to consider all factors before choosing a solution for your boring needs.

Keeping pace with modern manufacturing demands often means bridging the gap between design and production. Creative and resourceful applications of tooling and accessories, such as angle heads, can get complex parts out the door.

Successful shops always look for ways to differentiate and innovate for competitive advantage. Cashing in on the entirety of a tool’s life with an advanced tool management system is perhaps the most effective way to do that right now.

As lathes and turning machines pivot toward quick-change tooling models from traditional stick tools, tool presetters present benefits of keeping chips flying while reducing human error and increasing precision.

Lead angles close to 90° more effectively combat potentially damaging chatter and vibration because they apply the least amount of radial pressure.