Manufacturing miniature parts and features is not new. In the past, EDM and laser technologies were used to create these features. Although these technologies worked for low volume jobs, they are not practical for the high volume micro applications that are in demand today.
With thousands of part numbers to choose from, product selection can be a bit overwhelming. Take a look at some overlooked products and services that can help guarantee higher performance for your shop.
Chattering and deflection have always been the bane of machinists’ existence, so much so that the sight of a long and slender tool holder will immediately cause goosebumps. If you understand why a long tool holder behaves the way it does, you’ll know that there are ways to fight back against this bending.
There’s more than one way to finish a hole. The most effective option will depend on the number of parts, acceptable cycle time and tolerance callouts.
Keeping pace with modern manufacturing demands often means bridging the gap between design and production. Creative and resourceful applications of tooling and accessories, such as angle heads, can get complex parts out the door.
Deep hole boring comes with challenges created by the inevitable deflection that occurs when trying to finish a hole of a substantial depth. Various factors determine the best approach to solving the issue, and it’s important to consider all factors before choosing a solution for your boring needs.
As lathes and turning machines pivot toward quick-change tooling models from traditional stick tools, tool presetters present benefits of keeping chips flying while reducing human error and increasing precision.
The limitations of using milling tools to prepare holes for finishing become apparent as hole depth and volume increase. Enter the relatively simple and affordable twin cutter, which can solve this and virtually any other holemaking problem.
Machine shops of all shapes and sizes are facing more pressure than ever. While its primary purpose has traditionally been tool setup, tool presetters serve as both important tools and information hubs on the floor as technology advances.
Tool management system (TMS) software & a tool presetter can accomplish both cutting cost and increases in productivity for a shop’s day-to-day activities.