As cutting tool manufacturers increase the recommended operating conditions for their products, users achieve the desired result: shorter cycle times on existing machine tools.
Whether you're performing rough boring operations or precision finishing work, there are a lot of considerations that go into the job. Starting with the right boring head is the first order of business, and there are several considerations to make an informed decision.
Good measurements make setups faster, reduce recuts and identify potential spindle or holder issues before they become bigger problems. Let’s look at a few of the key areas to measure and the handy solutions available.
Runout is one of the sneakier issues machinists and tool managers must deal with. It’s almost impossible to recognize in-process and difficult to diagnose after the fact. We identify potential sources.
After years of close observation and collaboration with manufacturing companies of all sizes, BIG DAISHOWA Seiki engineers have learned how the choice of tool holders affects production costs on the shop floor.
When it comes to boring, there are several factors that can lead to poor performance. Whether it’s long cycle times, short tool life or poor bore quality, any or all these factors may need to be addressed in order to increase productivity. Although different, these issues are often closely linked in a given application.
There’s more than one way to finish a hole. The most effective option will depend on the number of parts, acceptable cycle time and tolerance callouts.
With state-of-the-art toolholding technology, Jorge Rucoba’s machine shop doubled its process indicators and gained competitiveness in the Mexican mold market.