Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.
A lot of conflicting information has circulated about balancing tools over the years. Let's clear some things up and make life a little easier for you.
Here are some insights into the extra care and know-how needed to achieve success and build a successful reputation as a reliable supplier of micro machined parts.
BIG DAISHOWA introduces the newest addition to its SPHINX micro drill line. The new drill, made of fine-grained solid carbide, delivers exceptional tool life and consistent process reliability.
Manufacturing miniature parts and features is not new. In the past, EDM and laser technologies were used to create these features. Although these technologies worked for low volume jobs, they are not practical for the high volume micro applications that are in demand today.
BIG DAISHOWA continues to deliver world-class service and support by eliminating the need to ship tools abroad for repair, minimizing customer downtime.
This new micro deep-hole drill from BIG DAISHOWA’s Sphinx line provides a time-saving option for creating wire EDM starter holes, averaging 5X faster per hole according to testing.
There are three particularly sensitive areas of the tool holder assembly that can experience process-affecting wear and tear and cause a cycle to change.
The SPERONI SPI is the newest of BIG DAISHOWA's Industry 4.0 upgrades to its offering of tool presetting solutions. SPI dramatically reduces the time and steps needed to transfer precise and accurate tool measurements to a machine tool.
BIG DAISHOWA has introduced the C3 program, an expansion of the BIG CAPTO tool holder line, designed to increase efficiency and precision for small lathes.
The Sphinx Drinox Pilot Step Drill delivers up to three times longer tool life, three times higher coolant-through output and three times faster drilling.