Manufacturing miniature parts and features is not new. In the past, EDM and laser technologies were used to create these features. Although these technologies worked for low volume jobs, they are not practical for the high volume micro applications that are in demand today.
Deep hole boring comes with challenges created by the inevitable deflection that occurs when trying to finish a hole of a substantial depth. Various factors determine the best approach to solving the issue, and it’s important to consider all factors before choosing a solution for your boring needs.
Even among experienced machinists, choosing the right insert for boring a hole remains a difficult process that is fraught with myth and misconception. However, it is no myth that insert selection can completely save or kill performance on an application.
The limitations of using milling tools to prepare holes for finishing become apparent as hole depth and volume increase. Enter the relatively simple and affordable twin cutter, which can solve this and virtually any other holemaking problem.
With a little knowhow and the right tools, see how you can significantly reduce cycle time by rough boring instead of performing a helical interpolation with a mill.
Many machine shops lack objective criteria for making toolholder purchasing decisions & most are made by price alone. However they can improve runout significantly by using the right toolholders.
BIG DAISHOWA has launched the HMCJ, a super-slim milling chuck with peripheral coolant supply, designed to support heavy-duty and finish end milling tasks with power and precision using Ø1/2” or Ø12mm cutters.