When it comes to boring, there are several factors that can lead to poor performance. Whether it’s long cycle times, short tool life or poor bore quality, any or all these factors may need to be addressed in order to increase productivity. Although different, these issues are often closely linked in a given application.
Charlie Mitchell, machinist for Andretti Autosport, spent up to eight hours setting up his five-axis machine with 10 tools to run 30 to 40 different processes on a part. Using UNILOCK pallets, set-ups times are 70 to 80 percent shorter.
Good measurements make setups faster, reduce recuts and identify potential spindle or holder issues before they become bigger problems. Let’s look at a few of the key areas to measure and the handy solutions available.
When it comes to aerospace components, the slightest imperfection could be catastrophic. Our experts answer five questions about boring precision holes on aerospace parts.
We’ve built our name on tool holders, boring tools, cutting tools and specialized solutions for the everyday and most demanding machining operations. You may be surprised to learn we have deep expertise in lathe tooling as well. We have to. Lathes are critical to the development and production of our tools.
There’s a lot to consider when deciding how to tool up a new machine. Committing to a thorough tooling selection upfront is vital. Think about your tooling and machine tool as a symbiotic partnership: what affects one affects the other.
Current travel and visitor restrictions continue to disrupt the normal schedule of service calls to manufacturers. To keep our customers up and running, the BIG KAISER Tool Measuring Solutions Department offers remote maintenance sessions.
Jack Burley, president and COO of BIG DAISHOWA, shares some of his observations over the years, predictions for the industry and his vision for the company.
Chattering and deflection have always been the bane of machinists’ existence, so much so that the sight of a long and slender tool holder will immediately cause goosebumps. If you understand why a long tool holder behaves the way it does, you’ll know that there are ways to fight back against this bending.