When it comes to boring, there are several factors that can lead to poor performance. Whether it’s long cycle times, short tool life or poor bore quality, any or all these factors may need to be addressed in order to increase productivity. Although different, these issues are often closely linked in a given application.
Learn how to evaluate precision tooling quality with expert tips on AT tolerance, tool components, and manufacturing processes to improve accuracy, performance and cost efficiency in machining.
BIG DAISHOWA is expanding its range of BIG Capto tool holders with the addition of a new size, C4, which is becoming increasingly popular as a quick-change system for turret tooling on lathes.
Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.
There are many advantages to turning (pun intended) to an underutilized operation that virtually every machining center is capable of: OD turning — otherwise known as “outer diameter turning”, “pin turning”, or “boss milling”.
Charlie Mitchell, machinist for Andretti Autosport, spent up to eight hours setting up his five-axis machine with 10 tools to run 30 to 40 different processes on a part. Using UNILOCK pallets, set-ups times are 70 to 80 percent shorter.
Keeping pace with modern manufacturing demands often means bridging the gap between design and production. Creative and resourceful applications of tooling and accessories, such as angle heads, can get complex parts out the door.
Whether you're performing rough boring operations or precision finishing work, there are a lot of considerations that go into the job. Starting with the right boring head is the first order of business, and there are several considerations to make an informed decision.