There’s a lot to consider when deciding how to tool up a new machine. Committing to a thorough tooling selection upfront is vital. Think about your tooling and machine tool as a symbiotic partnership: what affects one affects the other.
Here are some insights into the extra care and know-how needed to achieve success and build a successful reputation as a reliable supplier of micro machined parts.
Understanding and controlling runout is crucial for any machine shop looking to maintain competitive advantages in today's precision-driven manufacturing environment.
Successful shops always look for ways to differentiate and innovate for competitive advantage. Cashing in on the entirety of a tool’s life with an advanced tool management system is perhaps the most effective way to do that right now.
Learn how to evaluate precision tooling quality with expert tips on AT tolerance, tool components, and manufacturing processes to improve accuracy, performance and cost efficiency in machining.
Considering we deal in some of the smallest parts and pieces in the machining world, we fully understand that your results will be only as strong as your weakest link.
Micromachining, cutting where the volume of chips produced with each tool path is very small, is not a high-speed operation in relation to chip load per tooth. Rather, it involves a high spindle speed due to cutter diameter. The part may be physically larger, but details of the part require ultra-small profiles achieved only by micromachining. In other words, micromachining is not limited in scope to only miniature parts.
The first challenge to machinability – beyond simply working in titanium – for Colorado-based Cogitic Corporation was securing the cylinder in the universal machining center. It was also important to maintain access to the through-hole, which has an internal square key slot perpendicular to the stem hole.
Machining vibration disrupts efficiency, reduces tool life and damages part finishes. Solving it isn’t easy as causes are varied and interconnected. Discover strategies to tackle vibration for better results.
The contract manufacturer Schittl from Deutsch Kaltenbrunn specializes in the production of one-offs and small series projects. Based on a recommendation from the multi-brand dealer Metzler, they use chucks from BIG DAISHOWA. This is their story.